our process chillers serve various industrial applications. All process chillers are ideal for cooling machines in all industrial applications like welding machine, food and beverage, dairy processing, plastic injection and molding, semiconductor, welding machine, laser machine, medical CT and MRI machine. Our engineering team will design, manufacture and install the entire chiller systems, specific to your application. Additional applications of the process chillers include dough mixers, jacketed vessels, roll cooling, cooling tunnels, wine, distillation, kind of heat exchangers and more. Having R&D technical engineering with rich experience in processing chillers. We are willing to provide all technical support and fulltime service to valued customers.
Please contact our engineering team to get a professional process chiller solution for your industrial processing.
Process Chiller: Your Complete Buying Guide
- Chapter 1: What is a process chiller?
- Chapter 2: How does the process chiller work?
- Chapter 3: What are the components of a process chiller?
- Chapter 4: Applications of process chillers
- Chapter 5: Why are we a reliable process chiller supplier?
- Chapter 6: How to size a suitable water chiller for your machine
- Conclusion
Chapter 1. What is a process chiller?
What is a Process Chiller? Frankly, process chiller is the regular chiller.
A process chiller is a refrigeration system using refrigerants which can provide a steady cooling source for a process or industrial application.
TopChiller with 20 years experience only offers refrigeration systems.
In the process chiller, one refrigeration circuit consists of a compressor, condenser, thermal expansion valve, an evaporator, and charged some refrigerant.
In a word, the above chiller components can remove heat from a process load to provide consistent setpoint temperatures 24 hours a day, 7 days a week or 365 days one year.
Process chillers are specially designed for the most rugged industrial applications and conditions unlike commercial chillers or HVAC chillers.
Chapter 2. How does the process chiller work?
Process chillers are widely used in various industrial applications, but how does the process chiller work?
Air Cooled Process Chiller Working Principle
A process chiller may use an air or water condenser in its cooling process (they are air cooled type or water cooled type depend on air or water).
As the subcooled liquid refrigerant powered by a compressor, passes from the condenser (air cooled or water cooled) to the evaporator (tank coil, plate heat exchanger or shell and tube type), a thermostatic expansion valve causes the pressure and temperature to drop.
The refrigerant then picks up the heat from the fluid flowing through the evaporator, changing from a liquid to a vapor.
Then back to the compressor, this flows in a continuous cycle continually cooling the process.
Water Cooled Process Chiller Working Principle
This is the complete working principle of a process chiller.
Chapter 3: What’re the components of a process chiller?
The component of process chiller? We divides process chiller into 2 types: air cooled process chiller and water cooled process chiller.
Air cooled process chiller and water cooled process chiller, are made up of many different parts depending upon the design.
But no matter air cooled type or water cooled type, each process chiller incorporates a compressor, condenser, evaporator, thermal expansion valve,water pumps, pipes, high-pressure refrigerant relief valves, and possible cooling towers (for water cooled type), tanks, filters, and exhaust fans (for air cooled type).
For evaporator types, we have tank coil, stainless plate heat exchanger and shell&tube heat exchanger for option.
Process Chiller Working Diagram
Chapter 4: Applications of process chillers
Process chillers can provide the constant cooling source for kinds of applications and industrial process.
Let’s have a look at the major applications of process chillers:
Process Chiller for Plastics Industry:
The plastics industry uses process chillers to reduce cycle times in injection molding and blow molding by regulating temperatures. By using a process chiller can also improve the quality of finished plastic products.
Process Chiller for Plastic Machines
Process Chiller for Baking Industry:
The baking industry may use process chillers in its process of mixing.
The chilled water from a process chiller may be used to allow longer mixing times which can improve the final quality for any grade of flour, can also improve productivity.
Process Chiller for Baking Industry
Process Chiller for Food Industry:
The food industry always uses process chillers to cool any process such as chocolate manufacturing, vegetable processing, meat massagers/injectors and confectionary manufacturing.
Process chiller will help shorten the processing time and improve product quality in the food industry.
Process chiller for food production line
Process Chiller for the Pharmaceutical Industry:
The heat from emollient vats needs to go somewhere outside. This is where a process chiller can help pharmaceutical companies save money by reducing the total manufacturing time.
By using a process chiller can also savings in labor costs in the pharmaceutical industry.
Process Chiller for the Pharmaceutical Industry
Process Chiller for Printing Industry:
Process chillers can be used to regulate temperatures in presses and rollers which leads to a reduction of stretching and bleeding.
Using a process chiller, in turn, decreases the time needed to print which improves efficiency and leads to higher quality products at a cost saving.
Process Chiller for Printing Industry
Besides above industries, process chillers can also be used in some other industries include boat & airplane manufacturing, metal finishers, skating rinks, chemical industry, composite manufacturers, laser cutting machines, dry cleaners, medical equipment and the military applications.
Please contact us to custom your process chiller for your business.
Chapter 5: Why are we a reliable process chiller supplier?
TopChiller having 20 years experience in process chiller manufacturing.
Every year TopChiller export 1500-2000 units process chillers from 2.5KW to 600KW all over the world.
These process chillers are widely used in plastic machinery, medical equipment like CT and MRI machine, laser machine, welding machine, vacuum machine, beverage and milking process, food and drinks industry.
We have a rich experience chiller sizing correct chillers for various industrial applications.
We give 24 months warranty time for each process chiller unit.
During this warranty time if you have any chiller problem or error, TopChiller will give you the solution within 8 hours.
We also have an after sales service team ready for your call, we can do process chiller onsite startup and commission.
What we can do is help the process chiller end users no worry about the chiller quality.
If you are looking for a high-quality process chiller manufacturer, please make sure contact us. We are so confident that you will be satisfied with our process chiller performance.
Process Chiller from TopChiller
Conclusion
After viewing the above words, I think you will get some idea about the process chiller.
Frankly, a process chiller is not the major machine or key point of the whole production line, But your production can’t run normally without a proper process chiller.
After all, the process chiller is one kind of refrigeration system that will provide a steady cooling source for your applications for years.
I am sure there are many process chiller suppliers give various kind of different chiller brand in different quality and price level, but make sure to find a reliable process chiller.
Because we will use this process chillers for many years, not for one week or one month.
Our process chillers are all quality assured, are your first choice if you are searching for the process chiller.