Screw Chiller


Welding Chiller


Welding Chiller

  • Cooling capacity 1.6KW to 180KW
  • Temperature control from 7℃ to 35℃
  • Chilled water flow rate up to 480LPM
  • Built-in SS Water tank and water pump
  • Easy installation and maintenance
  • Cooling all welder machine and welding process
  • Much lower maintenance cost


Plastic Chiller


Plastic Chiller

  • Cooling capacity 1.6KW to 180KW
  • Temperature control 7℃ to 35℃
  • Chilled water flow rate up to 480LPM
  • Built-in SS Water tank and water pump
  • Easy installation and maintenance
  • Cooling for all plastic processing machines
  • All chiller models and capacities are available


Semiconductor Chiller


Semiconductor Chiller

  • Chiller Cooling capacity 1.6KW to 120KW
  • Temperature control 7℃ to 35℃
  • Temperature stability ±0.5℃ to ±2℃
  • Built-in SS Water tank and water pump
  • Compact design and easy movement
  • Suitable for all semiconductor cooling process
  • Lower noise and save maintenance cost


Laser Chiller


Laser Chiller

  • Cooling capacity 1.6KW to 150KW
  • Temperature controlling range 7℃ to 35℃
  • Temperature stability from ±0.5℃ to ±2℃
  • Compact design and easy maintenance
  • Built-in SS water tank and water pump
  • Easy installation and movement
  • Specially design and made for laser machine


MRI Chiller


MRI Chiller

  • Cooling capacity 10KW to 180KW
  • Temperature control 7℃ to 35℃
  • Temperature stability ±0.5℃ to ±2℃
  • Chilled water flow rate up to 480LPM
  • Built-in SS Water tank and Water Pump
  • Cooling all brand CT & MRI medical machines
  • Portable and easy installation & maintenance


Coolant Chiller


Coolant Chiller

  • Cooling capacity 1.6KW to 180KW
  • Temperature control 7℃to 35℃
  • Air cooled and water cooled for option
  • Chilled water flow rate up to 480LPM
  • Built-in SS Water tank and water pump
  • Scroll or piston compressor available
  • Up to 18 months warranty time



  • Over 20 years process chiller manufacturing experience: TopChiller specialized in process chiller manufacturing over 20 years
  • 24 months warranty time: TopChiller make sure all process chillers covered 24 months warranty time.
  • Famous brand spare parts: Each process chiller from TopChiller using world first class refrigeration spare parts.
  • Technical support & Training service: TopChiller providing all process chillers installation & commission service.
  • 8 Hours troubleshooting: TopChiller promise to response and solve any process chiller error within 8 hours.
  • Free process chiller design: TopChiller give process chiller design and solution free of charge to all clients.

Key features


Process chiller is a refrigeration system using refrigerant (R407c, R134a, and R410a) that provides cooling water for a certain processing or industrial applications.

All models are designed for the most rugged environments and conditions and even for various industrial applications demands. Uses a branded hermetic scroll type compressor from Copeland, Danfoss, and Panasonic. Besides the original quality compressor, process chillers feature high cooling efficiency for air cooled and water cooled condenser, inbuilt water tank, stainless steel plate heat exchanger and shell & tube heat exchanger are also available.

The above original quality compressor and high-efficiency heat exchangers will help each processing chiller remain in good condition and guarantee best cooling performance. All are widely used for cooling MRI medical machines, plastic machines, laser machines, welding machines, and semiconductor industries.

With 20 years’ experience in process chiller design and manufacturing, We provides a complete range of processing chiller with a large range of cooling capacity from 1.5KW to 210KW and temperature control range from 7℃ to 35℃, with temperature stability ±0.5℃ to 2℃.

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Welding Chiller(front)
Welding Chiller(back)
Welding Chiller(opened)
Plastic Chiller(front)
Plastic Chiller(back)
Plastic Chiller(opened)
Semiconductor Chiller(front)
Semiconductor Chiller(back)
Semiconductor Chiller(opened)
Laser Chiller(front)
Laser Chiller(back)
Laser Chiller(opened)
Technical Specifications 1
Technical Specifications 2
Main Parts



our process chillers serve various industrial applications. All process chillers are ideal for cooling machines in all industrial applications like welding machine, food and beverage, dairy processing, plastic injection and molding, semiconductor, welding machine, laser machine, medical CT and MRI machine. Our engineering team will design, manufacture and install the entire chiller systems, specific to your application. Additional applications of the process chillers include dough mixers, jacketed vessels, roll cooling, cooling tunnels, wine, distillation, kind of heat exchangers and more. Having R&D technical engineering with rich experience in processing chillers. We are willing to provide all technical support and fulltime service to valued customers.

Please contact our engineering team to get a professional process chiller solution for your industrial processing.



Process Chiller: Your Complete Buying Guide



Chapter 1. What is a process chiller?

What is a Process Chiller? Frankly, process chiller is the regular chiller.

A process chiller is a refrigeration system using refrigerants which can provide a steady cooling source for a process or industrial application.

TopChiller with 20 years experience only offers refrigeration systems.

In the process chiller, one refrigeration circuit consists of a compressor, condenser, thermal expansion valve, an evaporator, and charged some refrigerant.

In a word, the above chiller components can remove heat from a process load to provide consistent setpoint temperatures 24 hours a day, 7 days a week or 365 days one year.

Process chillers are specially designed for the most rugged industrial applications and conditions unlike commercial chillers or HVAC chillers.



Chapter 2. How does the process chiller work?

Process chillers are widely used in various industrial applications, but how does the process chiller work?

air cooled process chiller working principle

Air Cooled Process Chiller Working Principle


A process chiller may use an air or water condenser in its cooling process (they are air cooled type or water cooled type depend on air or water).

As the subcooled liquid refrigerant powered by a compressor, passes from the condenser (air cooled or water cooled) to the evaporator (tank coil, plate heat exchanger or shell and tube type), a thermostatic expansion valve causes the pressure and temperature to drop.

The refrigerant then picks up the heat from the fluid flowing through the evaporator, changing from a liquid to a vapor.

Then back to the compressor, this flows in a continuous cycle continually cooling the process.

 

water cooled process chiller working principle

Water Cooled Process Chiller Working Principle


This is the complete working principle of a process chiller.



Chapter 3: What’re the components of a process chiller?

The component of process chiller? We divides process chiller into 2 types: air cooled process chiller and water cooled process chiller.

Air cooled process chiller and water cooled process chiller, are made up of many different parts depending upon the design.

But no matter air cooled type or water cooled type, each process chiller incorporates a compressor, condenser, evaporator, thermal expansion valve,water pumps, pipes, high-pressure refrigerant relief valves, and possible cooling towers (for water cooled type), tanks, filters, and exhaust fans (for air cooled type).

For evaporator types, we have tank coil, stainless plate heat exchanger and shell&tube heat exchanger for option.

process chiller working diagram

Process Chiller Working Diagram



Chapter 4: Applications of process chillers

Process chillers can provide the constant cooling source for kinds of applications and industrial process.

Let’s have a look at the major applications of process chillers:

Process Chiller for Plastics Industry:

The plastics industry uses process chillers to reduce cycle times in injection molding and blow molding by regulating temperatures. By using a process chiller can also improve the quality of finished plastic products.

process chiller for plastic machines

Process Chiller for Plastic Machines


Process Chiller for Baking Industry:

The baking industry may use process chillers in its process of mixing.

The chilled water from a process chiller may be used to allow longer mixing times which can improve the final quality for any grade of flour, can also improve productivity.



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Process Chiller for Baking Industry

Process Chiller for Baking Industry


Process Chiller for Food Industry:

The food industry always uses process chillers to cool any process such as chocolate manufacturing, vegetable processing, meat massagers/injectors and confectionary manufacturing.

Process chiller will help shorten the processing time and improve product quality in the food industry.

Process chiller for food production line

Process chiller for food production line



Process Chiller for the Pharmaceutical Industry:

The heat from emollient vats needs to go somewhere outside. This is where a process chiller can help pharmaceutical companies save money by reducing the total manufacturing time.

By using a process chiller can also savings in labor costs in the pharmaceutical industry.

process chiller for Pharmaceutical Industry

Process Chiller for the Pharmaceutical Industry


Process Chiller for Printing Industry:

Process chillers can be used to regulate temperatures in presses and rollers which leads to a reduction of stretching and bleeding.

Using a process chiller, in turn, decreases the time needed to print which improves efficiency and leads to higher quality products at a cost saving.

Process Chiller for Printing Industry

Process Chiller for Printing Industry


Besides above industries, process chillers can also be used in some other industries include boat & airplane manufacturing, metal finishers, skating rinks, chemical industry, composite manufacturers, laser cutting machines, dry cleaners, medical equipment and the military applications.

Please contact us to custom your process chiller for your business.



Chapter 5: Why are we a reliable process chiller supplier?

TopChiller having 20 years experience in process chiller manufacturing.

Every year TopChiller export 1500-2000 units process chillers from 2.5KW to 600KW all over the world.

These process chillers are widely used in plastic machinery, medical equipment like CT and MRI machine, laser machine, welding machine, vacuum machine, beverage and milking process, food and drinks industry.

We have a rich experience chiller sizing correct chillers for various industrial applications.

We give 24 months warranty time for each process chiller unit.

During this warranty time if you have any chiller problem or error, TopChiller will give you the solution within 8 hours.

We also have an after sales service team ready for your call, we can do process chiller onsite startup and commission.

What we can do is help the process chiller end users no worry about the chiller quality.

If you are looking for a high-quality process chiller manufacturer, please make sure contact us. We are so confident that you will be satisfied with our process chiller performance.

Process Chiller from TopChiller

Process Chiller from TopChiller


Conclusion

After viewing the above words, I think you will get some idea about the process chiller.

Frankly, a process chiller is not the major machine or key point of the whole production line, But your production can’t run normally without a proper process chiller.

After all, the process chiller is one kind of refrigeration system that will provide a steady cooling source for your applications for years.

I am sure there are many process chiller suppliers give various kind of different chiller brand in different quality and price level, but make sure to find a reliable process chiller.

Because we will use this process chillers for many years, not for one week or one month.

Our process chillers are all quality assured, are your first choice if you are searching for the process chiller.






Do you have any questions?

Feel free to contact us!